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  • Orbital Welding Machines - Gullco International

    The orbital welding process can be fully automated for high-volume, repeatable pipe and tube welding. To handle smaller batches or custom components, a variety of semi-automatic and mechanized machines may be utilized. Why Consider Using Orbital Welding Machines? Orbital welding machines offer numerous advantages over more traditional welding ...

    Get Price
  • One of the Most Complete Orbital Welding Solution Available.

    If you're completing multi pass welds using MIG or flux cored welding processes, then this Magnatech Pipeliner II 609 could be the solution to repeatable, superior quality welds. When producing multi-pass welds on pipes, it can be a costly and time consuming job for the amount of man hours required to complete the task manually.

    Get Price
  • Orbital Welding Essentials

    2021-9-27u2002·u2002Orbital welding is the automatic or mechanized welding of tubes or pipe in-place with an electrode rotating (or orbiting) 360 degrees around the workpiece. Orbital welding can be conducted on tube or pipe with the addition of filler material or as a fusion process.

    Get Price
  • Ultimate Guide To Orbital Welding For Beginners [Includes ...

    2019-6-4u2002·u2002Orbital welding is known for its repeatability and uniformity when producing multiple welds with the same parameters. However, it's advised that you inspect the external and internal quality of selected welds. Simply cut up some pipes to review the internal quality. Thereafter, adjust the parameters accordingly if necessary.

    Get Price
  • Optimizing and economizing orbital welding for pipe projects

    2020-7-14u2002·u2002Orbital welding has been around for about 60 years, adding automated functionality to the gas tungsten arc welding process. It's a reliable, pragmatic approach to performing multiple welds, though some original equipment manufacturers and fabricators have yet to use the power of orbital welding machines, relying on manual welding or other tactics for the joining of metal tube …

    Get Price
  • Orbital Welding in Critical Systems

    2016-8-30u2002·u2002What is Orbital Welding? Orbital welding is an automated GTAW (Gas Tungsten Arc Welding) process; the welded material remains stationary while the welding electrode is moved around the weld joint. The process is typically autogenous, which means that no filler is used. The autogenous welding limits the wall thickness to approximately .16 in. or ...

    Get Price
  • Magnatech LLC

    Magnatech's automatic pipe and tube welding machines combine the benefits of the digital world and technology with our orbital welding equipment. Welders have never had more power in the palm of their hands! These advanced technologies include but are not limited to: Parameter Accuracy. Repeatability. Reliability. Enclosed and Open Arc Weld ...

    Get Price
  • Orbital Welding Equipment Ltd - Home

    orbital welding and TIG hand welding machine in the world. This package is delivered ready-to-weld and at our bargain price. The multi-voltage, auto-sensing, power supply enables a worldwide operation. It is the ideal companion for metalworking, breweries, dairies or pipe fitters. Package includes:-CompactDual Power Supply (110v-240v)

    Get Price
  • Orbital Welding

    As of 2013, the CSI fleet of orbital tube welding equipment became the largest of its kind, in the world. Comprised wholly of AMI M207/217 Power Supplies, Weld Heads, Fixturing and Tri-Tool Cutting and Facing Equipment. All CSI equipment is upgraded with more precise and durable tooling, resulting in better welds & increased productivity.

    Get Price
  • Quickclamp Orbital Weld Heads for Multi-Pass Pipe Welding

    Orbital Weld Heads for Multi-Pass GTAW Pipe Welding The Magnatech Quickclamp weld heads are designed to make pipe-to-pipe and pipe-to-fitting welds. They are 'full function' – with the capability of reproducing all the precise motions of a skilled welder.

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  • Magnatech LLC

    Magnatech's automatic pipe and tube welding machines combine the benefits of the digital world and technology with our orbital welding equipment. Welders have never had more power in the palm of their hands! These advanced technologies include but are not limited to: Parameter Accuracy. Repeatability. Reliability. Enclosed and Open Arc Weld ...

    Get Price
  • J Bevel: The Key to Multi-Pass Orbital Pipe Welding

    2021-9-23u2002·u2002Orbital Welding: When using an orbital welding machine, the J Bevel (also known as a U joint) is utilized as it gives the operator a clean, consistent and easily penetrated root. This is due to the J prep being around .060' at the root face with a 3/16' radius to a 20-25 degree bevel angle. This joint geometry brings the root face out.

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  • Orbital Welding Equipment Rentals

    Orbital Welding Applications. Orbital welding systems are mechanical devices that are used to move the torch around the pipe during welding. This reduces operator fatigue. Also, they ensure that the welding torch is in the optimal position at all times, decreasing the likelihood of welding discontinuities and defects.

    Get Price
  • Orbital Welding Applications & Process - High Purity ...

    Orbital welding was first used in the 1960s to join aerospace hydraulic lines, as it provided a much more practical, dependable solution than manual pipe welding. V.H. Pavlecka, chief researcher, and Russ Meredith, engineer, of Northrop Aircraft, Inc ., invented this specialized welding process to provide a solution to the inconsistencies ...

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  • Axxair Fusion Closed Head Orbital Welder

    Axxair Orbital Fusion Closed Welding Heads are designed for closed-chamber weld head orbital TIG welding. This range of machines welds end-to-end pipe, elbow joints, pipe ferrules, T-joints and SMS connectors in a fully sealed inert environment. SATF-40NDHX .025' to 1 1/2' Ø tube range, inline. SATF-65NDHX .025' to 2 1/2' Ø tube range ...

    Get Price
  • Orbital Welding in Critical Systems

    2016-8-30u2002·u2002What is Orbital Welding? Orbital welding is an automated GTAW (Gas Tungsten Arc Welding) process; the welded material remains stationary while the welding electrode is moved around the weld joint. The process is typically autogenous, which means that no filler is used. The autogenous welding limits the wall thickness to approximately .16 in. or ...

    Get Price
  • Orbital Welding Equipment Ltd - Home

    orbital welding and TIG hand welding machine in the world. This package is delivered ready-to-weld and at our bargain price. The multi-voltage, auto-sensing, power supply enables a worldwide operation. It is the ideal companion for metalworking, breweries, dairies or pipe fitters. Package includes:-CompactDual Power Supply (110v-240v)

    Get Price
  • MODEL 52 HEAVY-DUTY PRECISION ORBITAL WELD HEAD

    2011-5-9u2002·u2002The Model 52 (M52) is intended for all-position, automated welding of pipe, plate or fittings using the Cold or Hot Wire Feed GTAW (TIG) process. It is a rugged, precision tool with minimal radial clearance for welding of all pipe sizes from 8-inch pipe up to an unlimited size, including flat plate. It is intended for field or heavy duty shop ...

    Get Price
  • Orbital Welding Equipment Rentals

    Orbital Welding Applications. Orbital welding systems are mechanical devices that are used to move the torch around the pipe during welding. This reduces operator fatigue. Also, they ensure that the welding torch is in the optimal position at all times, decreasing the likelihood of …

    Get Price
  • Orbital Welding Applications & Process - High Purity ...

    Orbital welding was first used in the 1960s to join aerospace hydraulic lines, as it provided a much more practical, dependable solution than manual pipe welding. V.H. Pavlecka, chief researcher, and Russ Meredith, engineer, of Northrop Aircraft, Inc ., invented this specialized welding process to provide a solution to the inconsistencies ...

    Get Price
  • Automatic Pipe Welding Machines and Equipment

    Magnatech LLC is a manufacturer and supplier of automatic pipe welding machines used by manufacturers, fabricators, and contractors. The common factor with all Magnatech LLC's pipe welding customers is the need to make repeatable full penetration pipe welds meeting industry code standards. As more than 80 percent of welding costs are labor and ...

    Get Price
  • Orbital Welding Equipment Ltd - Home

    orbital welding and TIG hand welding machine in the world. This package is delivered ready-to-weld and at our bargain price. The multi-voltage, auto-sensing, power supply enables a worldwide operation. It is the ideal companion for metalworking, breweries, dairies or pipe fitters. Package includes:-CompactDual Power Supply (110v-240v)

    Get Price
  • Magnatech Orbital Pipe Cutting Machines and Welding ...

    Orbital Welding Machines - Seattle. Magnatech equipment can improve productivity and reduce repair rates. You save time and money when welding becomes more consistent. Weld Heads: E-Head Model 441, EZ Orbital System, 1000 Series WH, WH 424/425/430 Power Supply: EZ Orbital 517, 515 Pipemaster, 516 Pipemaster

    Get Price
  • Orbital Welding Systems

    2021-9-23u2002·u2002Orbital welding systems are designed to incorporate all the welding supplies needed to provide control over the entire orbital welding process. The welding process has strict parameters that must be maintained to meet the requirements demanded from power plants, chemical plants and refineries. Control system, power source, water cooler, weld ...

    Get Price
  • Axxair Fusion Closed Head Orbital Welder

    Axxair Orbital Fusion Closed Welding Heads are designed for closed-chamber weld head orbital TIG welding. This range of machines welds end-to-end pipe, elbow joints, pipe ferrules, T-joints and SMS connectors in a fully sealed inert environment. SATF-40NDHX .025' to 1 1/2' Ø tube range, inline. SATF-65NDHX .025' to 2 1/2' Ø tube range ...

    Get Price
  • Orbital Welding - EzineArticles

    Orbital welding is Automatic Tunguston inert gas welding. It eliminates chances of manual errors in welding. It produces identical welds for hundred of times hence accuracy in welding. Orbital welding was first used in the 1960`s when the aerospace industry recognized the need for a superior joining technique for aerospace hydraulic lines.

    Get Price
  • Orbitalum, professionals in orbital welding and cutting ...

    A square, deformation- and burr-free cut or a reproducible pipe end preparation is a must for an orbital welding process. The Orbitalum Tools GmbH develops, produces and markets these highly precise machines and tools as well as the corresponding consumables for the piping industries as well as for utilities. Our orbital welding systems enable ...

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  • Robotic Pipe Welding

    The Spool Welding Robot (SWR) is a welding cobot designed specifically for pipe, small pressure vessel, and other types of roll welding. Companies that have invested in the SWR have increased their pipe welding productivity to 200-350 diameter inches per shift on carbon steel pipes, and 569-998 diameter inches per shift on stainless steel, and have dropped their repair rate to less than 1%.

    Get Price
  • Orbital Welding

    As of 2013, the CSI fleet of orbital tube welding equipment became the largest of its kind, in the world. Comprised wholly of AMI M207/217 Power Supplies, Weld Heads, Fixturing and Tri-Tool Cutting and Facing Equipment. All CSI equipment is upgraded with more precise and durable tooling, resulting in better welds & increased productivity.

    Get Price
  • Orbital Welding Systems

    2021-9-23u2002·u2002Orbital welding systems are designed to incorporate all the welding supplies needed to provide control over the entire orbital welding process. The welding process has strict parameters that must be maintained to meet the requirements demanded from power plants, chemical plants and refineries. Control system, power source, water cooler, weld ...

    Get Price
  • Axxair Fusion Closed Head Orbital Welder

    Axxair Orbital Fusion Closed Welding Heads are designed for closed-chamber weld head orbital TIG welding. This range of machines welds end-to-end pipe, elbow joints, pipe ferrules, T-joints and SMS connectors in a fully sealed inert environment. SATF-40NDHX .025' to 1 1/2' Ø tube range, inline. SATF-65NDHX .025' to 2 1/2' Ø tube range ...

    Get Price
  • Orbital Welding

    The Model 217 WDR is a 100/150A programmable GTAW power supply. It is designed to work with all AMI's orbital fusion weld heads and is capable of welding tube and thin wall pipe. The internal memory of the machine stores up to 1000 different welding schedules for quick access. High-integrity, sanitary welds are easily reproduced at the touch of ...

    Get Price
  • Orbital Welding - EzineArticles

    Orbital welding is Automatic Tunguston inert gas welding. It eliminates chances of manual errors in welding. It produces identical welds for hundred of times hence accuracy in welding. Orbital welding was first used in the 1960`s when the aerospace industry recognized the need for a superior joining technique for aerospace hydraulic lines.

    Get Price
  • Orbital Welding Equipment Rental and Lease

    CSI's orbital welding rental and lease equipment is carefully checked and reconditioned before being sent to a customer. Every rental/lease component – the power supply -weld head – cables – undergo a full evaluation. CSI features Arc Machines (AMI) tube welding equipment, and we are AMI's exclusive Authorized Service Center in the U.S.

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  • Orbital Welding Services

    2021-8-19u2002·u2002Orbital Welding We perform manual and automated rotary welding operations for our machined components. At Circ, we pride ourselves on our welding ability and knowledge of the materials being joined and have developed orbital welding machines in house, which enable us to complete circumferential welds on cylindrical parts and assemblies in the vertical or horizontal …

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  • Serimax Welding Technology

    MULTINAX is Serimax's 1G (rotating pipe) pre-fabrication welding solution perfectly matching subsea project requirements. Welds achieved from multi-jointing for offshore projects with Multinax attain the same properties as mainline and tie-in welds. Designed for integration into a complete manufacturing offer, Multinax is: Quick to mobilize.

    Get Price
  • Documenting welds from an orbital welding power supply

    2004-2-12u2002·u2002Orbital welding is not new technology, but over the past 20 years or so, orbital welding power supplies have evolved from digit-switch machines—on which weld parameters such as welding current (amps), electrode travel speed in revolutions per minute, pulse times, and level times were set on the front panel of the machine—to microprocessor ...

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  • Pipe welding machine

    The pipe welding machine that we offer is called the Rotoweld. This welding machine is capable of welding pipe to pipe and pipe to elbow. The machine uses GMAW, FCAW and SAW welding processes and is capable of welding pipe diameters of 3 up to 42 inches. The pipe itself is rotating and the welding station with its welding torch is standing ...

    Get Price
  • Orbital Welding Machines - Gullco International

    The orbital welding process can be fully automated for high-volume, repeatable pipe and tube welding. To handle smaller batches or custom components, a variety of semi-automatic and mechanized machines may be utilized. Why Consider Using Orbital Welding Machines? Orbital welding machines offer numerous advantages over more traditional welding ...

    Get Price
  • One of the Most Complete Orbital Welding Solution

    If you're completing multi pass welds using MIG or flux cored welding processes, then this Magnatech Pipeliner II 609 could be the solution to repeatable, superior quality welds. When producing multi-pass welds on pipes, it can be a costly and time consuming job for the amount of man hours required to complete the task manually.

    Get Price
  • Orbital Welding Essentials

    2021-9-27u2002·u2002Orbital welding is the automatic or mechanized welding of tubes or pipe in-place with an electrode rotating (or orbiting) 360 degrees around the workpiece. Orbital welding can be conducted on tube or pipe with the addition of filler material or as a fusion process.

    Get Price
  • Ultimate Guide To Orbital Welding For Beginners [Includes ...

    2019-6-4u2002·u2002Orbital welding is known for its repeatability and uniformity when producing multiple welds with the same parameters. However, it's advised that you inspect the external and internal quality of selected welds. Simply cut up some pipes to review the internal quality. Thereafter, adjust the parameters accordingly if necessary.

    Get Price
  • Optimizing and economizing orbital welding for pipe

    2020-7-14u2002·u2002Orbital welding has been around for about 60 years, adding automated functionality to the gas tungsten arc welding process. It's a reliable, pragmatic approach to performing multiple welds, though some original equipment manufacturers and fabricators have yet to use the power of orbital welding machines, relying on manual welding or other tactics for the joining of metal tube and pipe.

    Get Price
  • Orbital Welding in Critical Systems

    2016-8-30u2002·u2002What is Orbital Welding? Orbital welding is an automated GTAW (Gas Tungsten Arc Welding) process; the welded material remains stationary while the welding electrode is moved around the weld joint. The process is typically autogenous, which means that no filler is used. The autogenous welding limits the wall thickness to approximately .16 in. or ...

    Get Price
  • Orbital Welding Vs. Manual Welding ... - Arc Machines

    2020-3-17u2002·u2002Orbital welding is designed specifically to remove these types of inconsistencies from sensitive pipe and tubing welds by turning over the speed, fill rate, and pattern of the weld to a machine that doesn't get distracted or weary. Unsurprisingly, then, comparing orbital welding vs. manual welding reveals that automated orbital welding ...

    Get Price
  • Magnatech LLC

    Magnatech's automatic pipe and tube welding machines combine the benefits of the digital world and technology with our orbital welding equipment. Welders have never had more power in the palm of their hands! These advanced technologies include but are not limited to: Parameter Accuracy. Repeatability. Reliability. Enclosed and Open Arc Weld ...

    Get Price
  • Orbital Welding Equipment Ltd - Home

    orbital welding and TIG hand welding machine in the world. This package is delivered ready-to-weld and at our bargain price. The multi-voltage, auto-sensing, power supply enables a worldwide operation. It is the ideal companion for metalworking, breweries, dairies or pipe fitters. Package includes:-CompactDual Power Supply (110v-240v)

    Get Price
  • Orbital Welding Stainless Pipe - Miller Welding Discussion ...

    2019-9-16u2002·u2002I know NOTHING about orbital welding other than it costs a lot for the equipment. The job that has prompted this inquiry has the potential for 2 units a month for the foreseeable future. Each unit has 7 - 6' pipe welds, 25 - 4' pipe welds, and 19 - 3' pipe welds. The pipe is Sch 10 316 Stainless Steel.

    Get Price
  • Orbital Welding Systems

    2021-9-23u2002·u2002Orbital welding systems are designed to incorporate all the welding supplies needed to provide control over the entire orbital welding process. The welding process has strict parameters that must be maintained to meet the requirements demanded from power plants, chemical plants and refineries. Control system, power source, water cooler, weld ...

    Get Price
  • Magnatech Orbital Pipe Cutting Machines and Welding ...

    Orbital Welding Machines - Seattle. Magnatech equipment can improve productivity and reduce repair rates. You save time and money when welding becomes more consistent. Weld Heads: E-Head Model 441, EZ Orbital System, 1000 Series WH, WH 424/425/430 Power Supply: EZ Orbital 517, 515 Pipemaster, 516 Pipemaster

    Get Price
  • Orbital TIG welding for tube and pipe

    2014-5-20u2002·u2002The new weld heads are designed for use with the company's APEX 2100 orbital welding system, which includes all the welding components required for orbital TIG welding. The Helix C series orbital TIG, clamp-on weld heads are engineered to perform consistent and repeatable welds. The C450 weld head is designed for pipes and tubes with outside ...

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  • On-Site Orbital Welding Services - Flats

    2021-9-28u2002·u2002Khodal offer On-Site Orbital Welding Services for the Pharmaceutical, Bio-Tech, Food, Beverages, Cosmetic & Allied Industries. These machines are suitable for welding stainless steel tubes of wall thickness 2.5mm to 5.0 mm using fusion technique for high volume production.

    Get Price
  • Serimax Welding Technology

    MULTINAX is Serimax's 1G (rotating pipe) pre-fabrication welding solution perfectly matching subsea project requirements. Welds achieved from multi-jointing for offshore projects with Multinax attain the same properties as mainline and tie-in welds. Designed for integration into a complete manufacturing offer, Multinax is: Quick to mobilize.

    Get Price
  • Automatic Welding, Automated Welding Machines &

    2021-9-27u2002·u2002Turnkey solutions for automated welding with 'zero defects' POLYSOUDE's custom built equipment and automated welding systems are renowned for their technical excellence, they have been adopted by leading global companies and state of-the-art manufacturers. POLYSOUDE provides complete integrated systems to meet all automatic welding requirements and handle the most …

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  • Orbital tube to tubesheet welding - Polysoude

    2021-9-25u2002·u2002Automation for advanced productivity Boilers and heat exchangers are used in all kinds of industries and are mostly found in the chemical and petrochemical industries, in refineries, as well as in electric power plants. POLYSOUDE provides tube-to-tubesheet welding heads with or without filler wire and a continuous rotating torch. The high duty cycle is […]

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  • Multipass Weld - an overview

    K WRIGHT, in Process Pipe and Tube Welding, 1991. Welding. The orbital welding process is quite tolerant of variation in technique. Multipass welds can be produced continuously or in discrete passes; the root pass can be completed with or without filler additions; pulse characteristics can be changed to accommodate individual pass requirements. In some cases techniques have been developed that ...

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  • HELIX® M85 Weld Head - Lincoln Electric

    The HELIX M85 Weld Head can be used for all of your pipe and plate welding needs - from GMAW and FCAW to GTAW and Hot Wire Laser. The HELIX M85 Weld Head provides the operator consistent, high-quality welds with little or no time wasted on setup or rework.

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  • Guidelines For Pipe Welding - Miller - Welding Equipment

    2018-10-2u2002·u2002wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding wire are electrically live. Incorrectly installed or improperly grounded equipment is a hazard. Do not touch live electrical parts. ELECTRIC SHOCK can kill. or worktable as near the weld as practical.Wear dry, hole-free insulating gloves and body ...

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