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  • Pipe Welding: Quality Control Best Practices - Arc Machines

    2020-2-25u2002·u2002When pipe welding quality control practices are developed for a project, orbital GTAW welding should be considered as an option for the benefits it offers throughout the construction process. Arc Machines Inc. specializes in high-quality GTAW orbital welding equipment.

    Get Price
  • Automatic hot wire GTA welding of pipe offers speed and ...

    1995-7-1u2002·u2002Astro Arc Polysoude, an orbital welding equipment manufacturer based in Sun Valley, Calif., and Nantes, France, has combined the hot wire GTAW process with orbital welding equipment using a narrow-groove weld joint design. Field test results show this process and procedure is a good alternative for many heavy-wall-pipe welding applications.

    Get Price
  • Orbital Welding: What Is It and Why Should You Use it?

    2020-12-18u2002·u2002Orbital TIG welding systems from Praxair can save you time and money while producing top-quality welds on tubing and pipe. Welding may be the most effective and structurally sound way to connect metal parts, but certain applications come with …

    Get Price
  • Orbital TIG Welding – When Quality is the Primary Concern ...

    2018-1-16u2002·u2002When high-quality welds are required, orbital TIG welding is the ideal technology for tube-to-tube or tube-to-tubesheet welding applications. With or without filler wire, this is a stable, reliable process that can be used on a wide range of materials such as carbon steel, stainless steel, titanium and nickel and aluminium alloys.

    Get Price
  • Optimizing and economizing orbital welding for pipe

    2020-7-14u2002·u2002Orbital welding has been around for about 60 years, adding automated functionality to the gas tungsten arc welding process. It's a reliable, pragmatic approach to performing multiple welds, though some original equipment manufacturers and fabricators have yet to use the power of orbital welding machines, relying on manual welding or other tactics for the joining of metal tube and pipe.

    Get Price
  • Automatic Welding

    Submerged arc welding can increase the efficiency and quality of many industrial welding projects regardless of the size or complexity. Red-D-Arc has all the equipment, expertise and experience to provide you with a submerged arc system to fit your needs – available for sale, lease and rent. Read more on welding efficiency

    Get Price
  • Orbital Welding Essentials

    2021-9-27u2002·u2002Nuclear Piping; Orbital Welding Equipment. An orbital welding system is composed of three pieces: the power supply, water cooler, and the weld head. Power Supply. The power supply, also known as a power source or controller, is where weld programming is conducted. It communicates weld speed, amperage, purging time and more to the weld head.

    Get Price
  • Automated Pipe Welding Systems

    Selecting The Right Pipe Welding Equipment. Equipment selection is the top requirement for producing good quality pipe welds. The highest priorities when selecting welding equipment for pipeline welding are reliability, consistency, accuracy and process control. It is also critical that the equipment is easy to use and the controls are intuitive.

    Get Price
  • Teeing up orbital welding - The Fabricator

    2009-6-3u2002·u2002The process is fast and provides consistent, quality welds, and thereby helps to control fabrication costs. Furthermore, the issuance of ASME Bioprocessing Equipment 2007 (BPE-2007) as the standard for high-purity systems has increased the use of orbital welding equipment in the biopharmaceutical industry.

    Get Price
  • Benefits of Orbital Welding - Highland Equipment Inc.

    2019-6-13u2002·u2002Benefits of Orbital Welding. Orbital welding offers a range of benefits that have increased its popularity in recent years. These include: Efficiency and Productivity. Automated systems in the orbital welding process have significantly reduced the time it takes to finish a weld …

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  • Optimizing and economizing orbital welding for pipe

    2020-7-14u2002·u2002Orbital welding has been around for about 60 years, adding automated functionality to the gas tungsten arc welding process. It's a reliable, pragmatic approach to performing multiple welds, though some original equipment manufacturers and fabricators have yet to use the power of orbital welding machines, relying on manual welding or other tactics for the joining of metal tube and pipe.

    Get Price
  • Pipe Welding Equipment: Automatic Pipe Welders, Pipe ...

    Pipe welding equipment helps to solve these issues in several ways. Orbital welding systems, oscillating pipe welding systems, and Bug-O welding systems are mechanized welding machines that automatically put the torch at the optimum angle at all times. They can weld constantly because they do …

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  • 5 Benefits of Renting Orbital Welding Equipment

    2021-9-23u2002·u2002The equipment we supply is highly specialized and constantly improving. For those on the edge, renting can be a great way to try before you buy and get some clarity during the purchasing process. MIT has a large selection of specialty tube and pipe equipment for rental. The MIT rental fleet includes: Orbital Welding Equipment; Pipe and Tube ...

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  • Orbital Welding On Gullco International, Inc.

    The Pipe KAT® is a pipe welding carriage designed for orbital welding. It is an electrically powered track guided carriage that operates in the forward or reverse directions at precisely controlled speeds. The carriage operates on a track band made more. Carriage features and benefits: Linear or Radial Oscillation. Remote Voltage Adjustment.

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  • Teeing up orbital welding - The Fabricator

    2009-6-3u2002·u2002The process is fast and provides consistent, quality welds, and thereby helps to control fabrication costs. Furthermore, the issuance of ASME Bioprocessing Equipment 2007 (BPE-2007) as the standard for high-purity systems has increased the use of orbital welding equipment in the biopharmaceutical industry.

    Get Price
  • AMI Orbital Welding Singapore

    Arc Machines, Inc. manufactures the highest quality orbital welding equipment in the entire industry and also designs a wide variety of systems to meet ever-changing welding challenges. From fusion tube welding to narrow-groove welding, pipe welding to ID welding, Arc Machines, Inc…

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  • Orbital Welding Training & Certification

    Programming for specialized recipes. Understanding and achieving purity specs. Orbital innovations to aid in quality & efficiency. Basic maintenance, troubleshooting procedures. Training is held at a CSI facility (Boise, ID or Shrewsbury, PA). The program can be completed in 1-3 days depending on training objectives and requirements.

    Get Price
  • French tube fabricator meets volume increase with orbital ...

    2006-10-10u2002·u2002CMI Enterprise is a 107-person fabricating shop located in the scenic region of Saint Sylvain D'Anjou, France, serving the pharmaceutical, cosmetic, and chemical industries. CMI began experiencing growing pains. For the process equipment and heat exchanger projects, CMI selected orbital welding equipment from Polysoude [U.S. division is Astro Arc Polysoude Inc.]. to increase productivity rates.

    Get Price
  • Used Polysoude Orbital Welding Machines

    Used and Refurbished Polysoude Orbital Welding Systems. We stock a range of fully refurbished used Polysoude orbital machines. Polysoude is a globally recognised manufacturer of orbital tube welding equipment, weld overlay and cladding and tube end preparation machinery and is used power plants, refineries, offshore oil platforms around the world.

    Get Price
  • Pipe Welding: Quality Control Best Practices - Arc Machines

    2020-2-25u2002·u2002When pipe welding quality control practices are developed for a project, orbital GTAW welding should be considered as an option for the benefits it offers throughout the construction process. Arc Machines Inc. specializes in high-quality GTAW orbital welding equipment.

    Get Price
  • Automatic hot wire GTA welding of pipe offers speed and ...

    1995-7-1u2002·u2002Astro Arc Polysoude, an orbital welding equipment manufacturer based in Sun Valley, Calif., and Nantes, France, has combined the hot wire GTAW process with orbital welding equipment using a narrow-groove weld joint design. Field test results show this process and procedure is a good alternative for many heavy-wall-pipe welding applications.

    Get Price
  • Orbital Welding: What Is It and Why Should You Use it?

    2020-12-18u2002·u2002Orbital TIG welding systems from Praxair can save you time and money while producing top-quality welds on tubing and pipe. Welding may be the most effective and structurally sound way to connect metal parts, but certain applications come with their own set of challenges.

    Get Price
  • Orbital TIG Welding – When Quality is the Primary Concern ...

    2018-1-16u2002·u2002When high-quality welds are required, orbital TIG welding is the ideal technology for tube-to-tube or tube-to-tubesheet welding applications. With or without filler wire, this is a stable, reliable process that can be used on a wide range of materials such as carbon steel, stainless steel, titanium and nickel and aluminium alloys.

    Get Price
  • Optimizing and economizing orbital welding for pipe

    2020-7-14u2002·u2002Orbital welding has been around for about 60 years, adding automated functionality to the gas tungsten arc welding process. It's a reliable, pragmatic approach to performing multiple welds, though some original equipment manufacturers and fabricators have yet to use the power of orbital welding machines, relying on manual welding or other tactics for the joining of metal tube and pipe.

    Get Price
  • Automatic Welding

    Submerged arc welding can increase the efficiency and quality of many industrial welding projects regardless of the size or complexity. Red-D-Arc has all the equipment, expertise and experience to provide you with a submerged arc system to fit your needs – available for sale, lease and rent. Read more on welding efficiency

    Get Price
  • What is Orbital Welding, and How Does It Work? 2021

    2021-9-23u2002·u2002The basic equipment that is used in the Orbital Welding process is the power supply, electronic control, welding head, and a wire feeder if the machine is set up for MIG welding. The machine can be set for a specific travel speed, arc length, amperage, and voltage. Once the parameters are set, the operator of the machine (a welder) will monitor.

    Get Price
  • Orbital Welding Essentials

    2021-9-27u2002·u2002Nuclear Piping; Orbital Welding Equipment. An orbital welding system is composed of three pieces: the power supply, water cooler, and the weld head. Power Supply. The power supply, also known as a power source or controller, is where weld programming is conducted. It communicates weld speed, amperage, purging time and more to the weld head.

    Get Price
  • Automated Pipe Welding Systems

    Selecting The Right Pipe Welding Equipment. Equipment selection is the top requirement for producing good quality pipe welds. The highest priorities when selecting welding equipment for pipeline welding are reliability, consistency, accuracy and process control. It is also critical that the equipment is easy to use and the controls are intuitive.

    Get Price
  • Teeing up orbital welding - The Fabricator

    2009-6-3u2002·u2002The process is fast and provides consistent, quality welds, and thereby helps to control fabrication costs. Furthermore, the issuance of ASME Bioprocessing Equipment 2007 (BPE-2007) as the standard for high-purity systems has increased the use of orbital welding equipment in the biopharmaceutical industry.

    Get Price
  • Orbital Welding Units

    2021-7-15u2002·u2002Orbital Welding Units. Red-D-Arc rents the most advanced orbital welding systems on the market today. Our expert technicians are ready to help you leverage the latest technology to improve the efficiency and quality of your next pipe welding project. Top Features. Pipe …

    Get Price
  • Orbital welding gear fuses productivity to precision for ...

    2020-2-2u2002·u2002The welding hardware comprised an off-the-shelf orbital weld head, model L-4000, and a matching power supply, model P300. The weld head just met the space restrictions, clearing the gap between the bellows by a mere 0.25 in. Custom-designed collets gripped the end caps to provide process stability, keeping the electrode within 1/16 in. of the ...

    Get Price
  • Orbital Welding Meets the Deadline

    2001-9-21u2002·u2002Orbital Welding Basics. Orbital welding is a mechanized version of the gas tungsten arc welding (GTAW) process, also known as tungsten inert gas (TIG) welding. In manual GTAW, the welder moves the welding torch and controls the welding current. In orbital GTAW, the tungsten is installed in a weld head that clamps on to the tube or pipe.

    Get Price
  • Oscillating Pipe Welder

    An oscillating pipe welder rolls the pipe out in the flat, or 1G position. This is important because it eliminates the effect that gravity can have on the weld pool when joining pipe together in out of position welding situations. An oscillating pipe welder is also used to manipulate the torch head. The machine can be set up for the different ...

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  • Pro-Fusion: Fundamentals of Orbital Tube Welding

    2015-1-28u2002·u2002Weld Head: Orbital weld heads are normally of the enclosed type and provide an inert atmosphere chamber that surrounds the weld joint. Standard enclosed orbital weld heads are practical in welding tube sizes from 1/16 inch (1.6mm) to 6 inches (152mm) with wall thickness' of up to .154 inches (3.9mm) Larger diameters and wall thickness' can be ...

    Get Price
  • Evaluation of toptig technology applied to robotic orbital ...

    2020-12-1u2002·u20021. Introduction. The gas tungsten arc welding (GTAW) process is known to provide high quality welds, with low defect incidence and an optimal surface aspect of the weld bead [].In the search for increased productivity using GTAW welding for joining and cladding welding applications, manufacturers and researchers are continually evolving the diversity of technologies available.

    Get Price
  • Orbital pipe welding helps to expand Kentucky power plant

    2012-3-2u2002·u2002Utilise L90 Pipe, Flux Cored Arc Welding. The L90 pipe chosen for this particular expansion required several inches of wall thickness which, ordinarily, would have meant time-consuming welds using the manual shielded metal arc welding process. Instead procedures developed for the pipe to be welded with automatic orbital welding machines.

    Get Price
  • Reduce Energy Consumption in Welding Operations

    2021-9-22u2002·u2002The latest welding power sources offer many benefits on the production line – from increased weld quality and deposition to increased energy efficiency. New software-driven production monitoring capabilities are also available. To determine if your existing equipment is putting a dent in your bottom line, follow these steps:

    Get Price
  • Used Polysoude Orbital Welding Machines

    Used and Refurbished Polysoude Orbital Welding Systems. We stock a range of fully refurbished used Polysoude orbital machines. Polysoude is a globally recognised manufacturer of orbital tube welding equipment, weld overlay and cladding and tube end preparation machinery and is used power plants, refineries, offshore oil platforms around the world.

    Get Price
  • Red-D-Arc Welderentals - Red-D-Arc Welderentals offers ...

    The Airgas/Red-D-Arc Weld Efficiency Analysis program can help you find hidden costs robbing your profits. This free program helps customers understand and control the hidden costs associated with many welding operations. We will analyze your welding operations and compare your results to peer benchmarks and best practices.

    Get Price
  • Orbital Welding Units

    2021-7-15u2002·u2002Orbital Welding Units. Red-D-Arc rents the most advanced orbital welding systems on the market today. Our expert technicians are ready to help you leverage the latest technology to improve the efficiency and quality of your next pipe welding project. Top Features. Pipe …

    Get Price
  • Orbital Welding Training & Certification

    Programming for specialized recipes. Understanding and achieving purity specs. Orbital innovations to aid in quality & efficiency. Basic maintenance, troubleshooting procedures. Training is held at a CSI facility (Boise, ID or Shrewsbury, PA). The program can be completed in 1-3 days depending on training objectives and requirements.

    Get Price
  • Orbital Welding Meets the Deadline

    2001-9-21u2002·u2002Orbital Welding Basics. Orbital welding is a mechanized version of the gas tungsten arc welding (GTAW) process, also known as tungsten inert gas (TIG) welding. In manual GTAW, the welder moves the welding torch and controls the welding current. In orbital GTAW, the tungsten is installed in a weld head that clamps on to the tube or pipe.

    Get Price
  • Pro-Fusion: Fundamentals of Orbital Tube Welding

    2015-1-28u2002·u2002Weld Head: Orbital weld heads are normally of the enclosed type and provide an inert atmosphere chamber that surrounds the weld joint. Standard enclosed orbital weld heads are practical in welding tube sizes from 1/16 inch (1.6mm) to 6 inches (152mm) with wall thickness' of up to .154 inches (3.9mm) Larger diameters and wall thickness' can be ...

    Get Price
  • WELDING COMPARISON CHART - cmet4uk.ru

    2012-12-17u2002·u2002In the past, most potential users of orbital GTAW pipe welding equipment were more interested in quality, repeatability and access than in weld time. However, in recent years, potential users have been very concerned about reducing man-hours and have looked at orbital …

    Get Price
  • Reduce Energy Consumption in Welding Operations

    2021-9-22u2002·u2002The latest welding power sources offer many benefits on the production line – from increased weld quality and deposition to increased energy efficiency. New software-driven production monitoring capabilities are also available. To determine if your existing equipment is putting a dent in your bottom line, follow these steps:

    Get Price
  • An adaptive orbital system based on laser vision sensor ...

    2021-6-22u2002·u2002This study focused on the improvement of an adaptive orbital welding system, applying a laser-based vision sensor, with the objective of increasing its reliability and robustness by proposing a calibration for the manipulator's rail deformations, and also developing novel methods and algorithms based on neural network techniques for the adaptive parameters setup. The main problem with mobile ...

    Get Price
  • Development of High Power Laser Pipe Welding Process

    The world's first 25 kW laser welding machines at its 24-inch pipe mill has been installed. The technology for the high-power laser pipe welding process that assures welds with the same properties as those of the base metal while maintaining high productivity has been started to develop.

    Get Price
  • Productivity Matters - praxairusa.com

    2021-8-23u2002·u2002Protect Your Consumables and Workspace from Excessive Spatter with ProStar™ Ceramic Anti-Spatter. Jul 9, 2021. Designed to help protect your productivity, ProStar™ Ceramic Anti-Spatter was developed to overcome the consistent need for re-application of traditional anti-spatter formulas to help prevent weld spatter build-up on welding equipment.

    Get Price
  • Red-D-Arc Welderentals - Red-D-Arc Welderentals offers ...

    The Airgas/Red-D-Arc Weld Efficiency Analysis program can help you find hidden costs robbing your profits. This free program helps customers understand and control the hidden costs associated with many welding operations. We will analyze your welding operations and compare your results to peer benchmarks and best practices.

    Get Price
  • Mechanised Orbital TIG Process Pipe Welding - TWI

    Mechanised orbital TIG welding is being applied increasingly to the joining of process pipe in the power generating, chemical plant and food industries. In response to this demand an extensive range of orbital welding systems is now available commercially. The systems differ in the operating functions provided and their capacity to accommodate ...

    Get Price
  • Pro-Fusion: Orbital Tube Welding

    2019-5-13u2002·u2002With orbital welding equipment, you don't need a certified welding operator. All it takes is a skilled mechanic with some weld training. Versatility. Orbital welding may be used in applications where a tube or pipe to be welded cannot be rotated or where rotation of the part is not practical.

    Get Price
  • Evaluation of toptig technology applied to robotic orbital ...

    2020-12-1u2002·u20021. Introduction. The gas tungsten arc welding (GTAW) process is known to provide high quality welds, with low defect incidence and an optimal surface aspect of the weld bead [].In the search for increased productivity using GTAW welding for joining and cladding welding applications, manufacturers and researchers are continually evolving the diversity of technologies available.

    Get Price
  • Robotic Welding & Automated Welding Solutions

    2014-10-8u2002·u2002Automated Welding - Not Just for the Big Jobs ConXtech: Robotic Welding Reduces Weld Time by 92 Percent! CORSA Improves Productivity and Weld Quality Using STT and Robotics Cotterman Company - A Story of Collaborative Excellence Using Robotic System 55 Crown Equipment - Robotic Welding Increases Productivity in Unlikely Applications Design Strategies for Mobile Robotic Cells - …

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  • An adaptive orbital system based on laser vision sensor ...

    2021-6-22u2002·u2002This study focused on the improvement of an adaptive orbital welding system, applying a laser-based vision sensor, with the objective of increasing its reliability and robustness by proposing a calibration for the manipulator's rail deformations, and also developing novel methods and algorithms based on neural network techniques for the adaptive parameters setup. The main problem with mobile ...

    Get Price
  • HPS Shortens Welding Time With Orbitalum Systems From

    High Purity Systems, Inc. (HPS) of Manassas, VA, relied on Orbitalum® high-purity tube cutting, facing, and orbital welding systems to meet the urgent infrastructure needs of a large biopharmaceutical company's COVID-19 vaccine research and production effort. The project called for thousands of high-purity welds, so HPS partnered with Orbitalum, based outside Chicago and distributed with ...

    Get Price
  • How To Reduce Energy Consumption When Welding

    2021-4-19u2002·u2002The latest welding appliances come with various advantages ranging from increased energy efficiency to sustainable shielding gases. Improved weld quality and long-term assurance are two reasons why shielding gases are important, both of which ultimately reduce energy costs. Address Idle Power Consumption. Most welding appliances consume energy ...

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  • Gullco International Welding Equipment. New & Used

    Gullco Mobile Flux Oven GOV-100-PFD - New and used. Gullco International, a Canadian company who specialise in the finest welding carriages for cutting and welding automation. Gullco products provide automated, high speed, quality production processes to improve welding accuracy, uniformity and reliability for multitude of applications.

    Get Price
  • Cladding of manifolds and other workpieces

    2021-9-29u2002·u2002Mastering even the most complex workpieces TIG overlay cladding technology is an advantageous way to satisfy the increasing demand for metallurgical bond CRA manifolds or other workpieces. It is of a suitable quality for production systems and for crude oil exploration. 100% defect-free CRA depositions, reasonable investments, increased efficiency and high flexibility are the …

    Get Price
  • Productivity Matters - praxairusa.com

    2021-8-23u2002·u2002Protect Your Consumables and Workspace from Excessive Spatter with ProStar™ Ceramic Anti-Spatter. Jul 9, 2021. Designed to help protect your productivity, ProStar™ Ceramic Anti-Spatter was developed to overcome the consistent need for re-application of traditional anti-spatter formulas to help prevent weld spatter build-up on welding equipment.

    Get Price